1986-1989 Honda TRX250 FourTrax 250R Service Manual, Page 76Get this manual
7CLUTCHBALANCERGEARSHIFT LINKAGEKICK STARTER SERVICE INFORMATION TROUBLESHOOTING CLUTCH CLUTCH LIFTER
BALANCER GEARSHIFT LINKAGE KICK STARTER
7-10 7-12 7-16
SERVICE INFORMATION
GENERAL
The clutch, balancer, kick starter and gearshift linkage can be serviced with the engine installed Remove any gasket material from the crankcase mating surfacesDo not allow dirt in the engineBe careful not to damage the case mating surfaces during disassemblyClean all parts before inspecting Coat all contact surfaces with clean transmission oil before assemblyIt is not necessary to disconnect the water hoses to remove the right crankcase cover from the crankcase when servicing the clutch, balancer, kick starter and gearshift linkage Removing the balancer for improved performance wil only create excessive vibration with any increase in performance Such modification will only result in accelerated wear and breakage of the engine mounting bolts and frame
SPECIFICATIONS
Unit: mm (in) ITEM Clutch lever free play Clutch Clutch spring free length Clutch disc thickness Clutch plate warpage Clutch outer gu ide 1.0Kick starter Kick starter spindle a.DKick starter pinion gear I.DSTANDARD SERVICE LIMIT