2006 Bombardier Outlander Max Series Factory Service Manual, Page 346Get this manual
Section 08 DRIVETRAIN Subsection 01 (4X4 COUPLING UNIT)
SLIDING SLEEVE GROOVE WIDTH
Service limit
3 .60 mm (.142 in)
AShaft diamete in the area of bearing
Assembly
The assembly is the reverse of the disassembly procedurePay attention to the following detailsApply engine oil on moving partsInstall the shifter plate and coupling sleeve as per the following illustrati ons
V07HOWA
ASliding sleeve dog thickness
BSliding sleeve groove width
Check shifter plate for visible damage, wear or bent clawsMeasure the shifter plate claw thicknessesSHIFTER PLATE CLAWS THICKNESS