2006 Bombardier Outlander Max Series Factory Service Manual, Page 327Get this manual
Section 07 TRANSMISSION Subsection 02 (GEARBOX AND 4X4 COUPLING UNIT)
Gearbox housing mating surfaces are best cleaned using combination of Loctite chisel (PIN 413 708 500) and brass brushBrush first pass in one direction then make the final brushing perpendicularly (90to the first pass cross (hatch)
CAUTION: Do not wipe with ragsUse new clean hand towel onlyIMPORTAfIT: When beginning the application of the gear housing sealant the assembly and the first torquing should be done within 10 minutesIt is suggested to have all you need on hand to save timeUse Loctite 5910 (PIN 293 800 081) on mating surfacesUse ple xiglass plate and apply some sealant on itUse soft rubber roller (5075 mm (2in)), available in arts products suppliers for printing, and roll the sealant to get thin uniform coat on the plate (spread as necessary) When ready, apply the sealant on gear housing mating surfaces
1Shift shaft as sem bly 2Isolating wa sher 3Marks