2006 Bombardier Outlander Max Series Factory Service Manual, Page 317Get this manual
Section 07 TRANSMISSION Subsection 02 (GEARBOX AND 4X4 COUPLING UNIT)
Bearings Check if bearings no34 and no36 as well as needle bearings no33 and no 35 turn freely and smooth lyCheck all bearingsbearing points, tooth flanks, taper grooves and annular groovesAnnular grooves must have sharp edges Shift Forks Check both sh ift forks for visible damage, wear or bent shift fork clawsMeasure the shift fork claw thickness 1M icrome ter
AShift fork pin diam eter
SHIFT FORK PIN DIAMETER NEW SERVICE LIMIT 6.920 to 6.970 mm (.272 to .274 in) 6.850 (.270 in)
Shift Drum Check shift drum tracks for scouring or heavy wear, like rounded engagement slots
vmr2006-022-075 a
AShift fork claw thickness
1Micrometer