2006 Bombardier Outlander Max Series Factory Service Manual, Page 228Get this manual
Section 06 ELECTRICAL SYSTEM Subsection 03 (STARTING SYSTEM)
SymptomSTARTER TURNS, BUT DOES NOT CRANK THE ENGINE(cont'd)
456Poor contact of brush- Clean, verify or straighten commutator and brush or replace electric starterBurnt commutator- Turn commutator in lathe or replace electric starterWorn commutator segments- Undercut mica or replace electric starterShorted armature- Replace electric starter89Weak brush spring tension- Replace electric starterWeak magnet- Replace electric starter10Worn bushings- Replace electric starter11Weak battery- Recharge or replace batterySymptom:
STARTER TURNS, BUT OVERRUNNING CLUTCH PINION DOES NOT MESH WITH RING GEAR12345Worn clutch pinion gear- Replace electric starterDefective clutch- Replace electric starterPoor movement of clutch on splines- Replace electric starterWorn clutch bushing- Replace electric starterWorn ring gear- Replace ring gear