2006 Bombardier Outlander Max Series Factory Service Manual, Page 58Get this manual
Section 02 TROUBLESHOOTING Subsection 02 (TROUBLESHOOTING CHART)
SYMPTOM CONDITION TestInspection
GEAR(S) IS (ARE) HARD TO SHIFTNORMAL USE
1 Check shift shaft spline andor shift forks for wear andor damagesabcdefShift shaft is worn out andor shows damaged splinesReplace shift shaftShift drum track(s) andor splines is (are) worn out or damagedReplace shift drum and damaged part(s)Shift fork(s) is (are) worn out andor engagement pins are damagedReplace shi ft fork(s)Shift fork(s) is (are) worn out andor fork(s) is (are) damaged Replace shift fork(s)' Shift gear(s) is (are) worn outReplace shift gear(s)Shifting indicator switch(es) pin(s) is (are) worn out (no roundings on top of pin)Replace shifting indicator switc h(e s)
2Check engine idle speed abCheck throttle cable and throttle adjustmentCheck bypass idle valve and connectors
3 Check CVT one way clutch on drive pulleyaCVT one way clutch was not lubricated correctlyLubricate CVT one way clutch (refer to bCVT one way clutch is worn out or damagedReplace defective part(s) (refer to CV7)cCheck if friction washer at one way clutch is wornReplace friction washer (refer to CV7)