2006 Bombardier Outlander Max Series Factory Service Manual, Page 43Get this manual
Section 02 TROUBLESHOOTING Subsection 01 (TROUBLESHOOTING CHART)
SYMPTOM CONDITION TestInspection
ENGINE MAXIMUM RPM IS TOO HIGH AND TOP SPEED IS NOT REACHEDNORMAL USE1Check items to of THE ATV ACCELERATES SLOWLY, ESPECIALLY WHEN
IT IS STOPPED2Check drivedriven pulley spring tensionaDrive pulley spring tension is too stiffReplace spring (recommended Bombardier spring) bDriven pulley spring tension is too smooth andor damaged (refer to CV7)Replace spring3Check drivedriven pulley area for contamination andor water intrusionaCVT area is contaminated with water, dirt or oilClean CVT system and replace damaged part(s)
SYMPTOM CONDITION TestInspection
DRIVE PULLEY NOISE IN IDLE SPEEDNORMAL USE
1 Check slider shoes (drive pulley)aWorn slider shoes (increased clearance between governor cup and drive pulley sliding half)Replace all slider shoes at the same time (slider shoes kit)
2Check driven pulley sliding mechanism (between driven pulley outer and inner half) aMechanism is stuck andor damagedReplace driven pulley assembly3Check roller(s) andor levers for wear (located on sliding half of drive pulley)aRoller(s) on governor cup is (are) worn out andor damaged (refer to Replace governor cup assemblybLever(s) on drive pulley sliding half is (are) worn out andor damaged (refer to Replace all levers at the same time (lever kit)