2006 Bombardier Outlander Max Series Factory Service Manual, Page 41Get this manual
Section 02 TROUBLESHOOTING Subsection 01 (TROUBLESHOOTING CHART)
SYMPTOM CONDITION TestInspection
GEAR(S) IS (ARE) HARD TO SHIFTNORMAL USE1 Check shift shaft spline andor shift forks for wear andor damagesaShift shaft is worn out andor shows damaged splinesReplace shift shaftbShift drum track(s) andor splines is (are) worn out or damagedReplace shift drum and damaged part(s)cShift fork(s) is (are) worn out andor engagement pins are damagedReplace shift fork(s)dShift fork(s) is (are) worn out andor fork(s) is (are) damagedReplace shift fork(s)eShift gear(s) is (are) worn outReplace shift gear(s)f Shifting indicator switch(es) pin(s) is (are) worn out (no roundings on top of pin)Replace shifting indicator switch(es)
2Check engine idle speed (choke in use) aIdle speed is too high (CVT starts to work)Adjust idle speedbChoke is in use and increases the engine RPM Release choke3Check CVT one way clutch on drive pulleyaCVT one way clutch was not lubricated correctlyLubricate CVT one way clutch (refer to CVT) bCVT one way clutch is worn out or damagedReplace defective part(s) (refer to CVT)