2005-2007 Bombardier Rally 200 Factory Service Manual, Page 144Get this manual
Section 02 ENGINE Subsection 09 (GEARBOX)
Sliding Bushing Measure the gap of shift fork engagement grooveThe sliding bushing no32 must be replaced if the service limit is reachedGAP OF SHIFT FORK ENGAGEMENT GROOVE New Service limit 5.80 to 5.90 mm (.228 to .232 in) 6.10 mm (.240 in)
Shift Spring Check for condition of spring plate no33 in the front area as per following illustrationReplace in case of excessive wear1 2
R175motr122A
1Spring plate 2Screw retaining the spring plate 3Front area of spring plate
V06C31A
Installation
Install main shaftNOTE: If necessary use soft hammer to put main shaft in placePlace the washer no30 on the top of main shaftIf the output shaft is disassembled, reinstall all parts on output shaft before installing itTurn the output shaft upside down