2005-2007 Bombardier Rally 200 Factory Service Manual, Page 117Get this manual
Section 02 ENGINE Subsection 07 (CYLINDER AND HEAD)
Replace crankshaft if diameter of connecting rod small end is out of specificationsRefer to CRANKSHAFT for removal procedure
Installation
For installation, reverse the removal procedurePay attention to the following detailsApply engine oil on the piston pinPosition piston with punched arrow in direction of exhaust endThis punched arrow is located on the top of piston14.997 to 15.000 mm (.5904 to .5905 in) 14.990 mm (.5902 in)
R610motr137A
APiston pin diameter
PISTON PIN NOMINAL (new) SERVICE LIMIT
Replace piston pin if diameter is out of specificationsPiston PinConnecting Rod Bushing Clearance Measure inside diameter of connecting rodCONNECTING ROD SMALL END DIAMETER NOMINAL (new) SERVICE LIMIT 15.005 to 15.015 mm (.5907 to .5911 in) 15.06 mm (.593 in)