2005-2007 Bombardier Rally 200 Factory Service Manual, Page 93Get this manual
Section 02 ENGINE Subsection 06 (LUBRICATION SYSTEM)
OUTER AND INNER ROTORS CLEARANCE SERVICE LIMIT 0.25 mm (.009 in)
If clearance between inner and outer rotors exceeds the tolerance, replace oil pump assemblyEnsure to also check oil pump housingIf damaged, replace the complete oil pump assemblyIf clearance between outer rotor and its bore in oil pump exceeds the tolerance, replace the complete oil pump assemblyUsing dial indicator, measure side wear as shown1 2
R175motr141A
Bore of oil pump outer rotor Contact surface between inner and outer rotor Mark on outer rotor Oil pump shaft
Using feeler gauge, measure the clearance between inner and outer rotors1 2