2005-2007 Bombardier Rally 200 Factory Service Manual, Page 39Get this manual
Section 02 ENGINE Subsection 01 (TROUBLESHOOTING)
GEAR(S) IS (ARE) HARD TO SHIFT1Check shift plate andor shift forks for wear andor damages- Shift plate has worn out andor damaged tracksReplace shift plate- Shift fork(s) is (are) worn out andor engagement pins are damagedReplace shift fork(s)- Shift fork(s) is (are) worn out andor fork(s) is (are) damagedReplace shift fork(s)- Shift gear(s) is (are) worn outReplace shift gear(s)- High gear worn andor otherwise damagedReplace high gear- Index spring worn in front area (stops intermediate gear in idle)Replace index spring2Check engine idle speed (choke in use)- Idle speed is to high (CVT starts to work)Adjust idle speed- Choke is in use and increases the engine RPMRelease choke