2004 Bombardier Rally 200 Series Shop Manual, Page 177Get this manual
Section 03 ENGINE Subsection 11 (CVT)
Sliding Half Check sliding half of driven pulley for free movementReplace driven pulley if necessary
Assembly of Driven Pulley
For installation, reverse the removal procedurePay attention to following details Heat ball bearing area up to 100C (212F) before installing ball bearing no23 or one-way clutch no21NOTE: Place new ball bearing in freezer for 10 minutes before installationInstall ball bearing no23 by pushing only on the outer ringFor installation of one-way clutch no21 and oil seal no20 use bearing installer (PN 529 035 858)2 1
R175motr51A
1Driven pulley unit 2Sliding pulley movement
Fixed Half Check oil seal no20 if brittle hard or otherwise damagedReplace if necessaryCheck ball bearing no23 for free play and smooth operationReplace if necessaryCheck one-way clutch no21 for free movement and lock functionReplace if necessaryCheck CVT shaft for heavy wear or visible damageReplace if necessarySpring Measure spring free length and squarenessIf spring is out of specification, replace by newSPRING FREE LENGTH NOMINAL (new) SERVICE LIMIT 159 mm (6.260 in) 150 mm (5.905 in)