2004 Bombardier Rally 200 Series Shop Manual, Page 165Get this manual
Section 03 ENGINE Subsection 10 (GEARBOX)
intermediate gear shaft no22, thrust washer no28 and thrust washer no18 NOTE: Check axial measurement of intermediate shaft including thrust washer no18 and no28If out of measurement check for wrong andor missing thrust washers MAGPTOAXIAL MEASUREMENT NEW MINIMUM 82.00 mm (.269 in) 82.20 mm (.270 in)
NEW MAXIMUM
R175tran14A
PTO side (crankcase) MAG side (gearbox cover) Thrust washer thickness (PTO side) Thrust washer thickness (MAG side)
Check all bearings, bearing points, tooth flanks, taper grooves and annular groovesAnnular grooves must have sharp edgesCheck for condition of shift shaft plate in the front area as per following illustrationReplace in case of excessive wear1 2
R175tran14B