2004 Bombardier Rally 200 Series Shop Manual, Page 139Get this manual

2004 Bombardier Rally 200 Series Shop Manual, Page 139

Subsection 08
Section 03 ENGINE (CYLINDER AND HEAD)

Measure piston pinSee the following illustration for the proper measurement positions
R610motr137A

APiston pin diameter

PISTON PIN MINIMUM (new) MAXIMUM (new) SERVICE LIMIT 14.997 mm (.5904 in) 15.000 mm (.5905 in) 14.990 mm (.5902 in)
R175motr13B

Replace piston pin if diameter is out of specificationsPiston PinConnecting Rod Bushing Clearance Measure inside diameter of connecting rodCONNECTING ROD SMALL END DIAMETER MINIMUM (new) MAXIMUM (new) SERVICE LIMIT 15.005 mm (.5907 in) 15.015 mm (.5911 in) 15.06 mm (.593 in)