2004 Bombardier Rally 200 Series Shop Manual, Page 117Get this manual
Subsection 07
Section 03 ENGINE (LUBRICATION SYSTEM)
OUTER AND INNER ROTORS CLEARANCE mm (in) SERVICE LIMIT 0.25 mm (.009 in)
If clearance between inner and outer rotors exceeds the tolerance, replace oil pump assemblyEnsure to also check oil pump housingIf damaged, replace the complete oil pump assemblyIf clearance between outer rotor and its bore in oil pump exceeds the tolerance, replace the complete oil pump assemblyUsing dial indicator, measure side wear as shown1 2
R175motr141A
Bore of oil pump outer rotor Contact surface between inner and outer rotor Mark on outer rotor Oil pump shaft