2004 Bombardier Rally 200 Series Shop Manual, Page 94Get this manual
Section 03 ENGINE Subsection 05 (COOLING SYSTEM)
NOTE: Using pliers, pull the water pump housing out of crankcaseSee the following illustration3 1
Inspect water pump gear for wear and damage on the snap mechanism to the needle pinReplace if necessaryIf particules (metal, sand, etc are found, inspect and clean the engine completely
Installation
The installation is the opposite of the removal procedurePush oil seals no1 in place by using the handle for insertion jig (PN 420 877 650) and the oil seal pusher (PN 529 035 849) as per following procedure: Install inner oil seal no1 by using spacer on the oil seal pusherThe sealing lip has to point towards water pump gear2 3
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