2004 Bombardier Rally 200 Series Shop Manual, Page 58Get this manual
Section 03 ENGINE Subsection 02 (TROUBLESHOOTING)
MAGNETO SYSTEM
SYMPTOM CONDITION TestInspection NO SPARKNORMAL USE1Check spark plug electrode conditionaGap is too bigReadjust gap (refer to TECHNICAL DATA)2Check ignition coil for damage andor electrical failureaIgnition coil damagedReplace ignition coilbConnector is corroded or ignition coil shows electrical failureClean connector area andor replace ignition coilcWire harness is brittle or hard (no connection)Replace3Check wire harness for cracks or other damagesaHarness shows electrical failure andor other damagesReplace wire harness4Check magneto for damage andor electrical failureaRadial position of rotor wrong due to broken woodruff keyReplace woodruff keybConnector on magneto is damaged andor has electrical failureRepair and clean contacts of connector5Check electronic moduleaModule shows electrical failure or violent damagesReplace electronic modulebConnectors are corrodedClean and reconnectcElectronic module has bad ground to the vehicle frameClean metal surface for good ground