2004 Bombardier Quest/Traxter Series Shop Manual, Page 338Get this manual
Section 06 ELECTRICAL Subsection 04 (STARTING SYSTEM)
Measure brush lengthIf less than 8.5 mm (.335 in), replace themNOTE: New brush length is 12 mm (.472 in)
INSTALLATION
Installation is essentially the reverse of removal procedureHowever, pay particular attention to the followingMake sure that starter and engine mating surfaces are free of debrisSerious trouble may arise if starter is not properly alignedApply grease Isoflex (PN 293 550 021) on O-rings of starterInstall starterNOTE: If starter does not mesh properly, try to pull it out and slightly rotate the starter gear; then reinstall starterOne could also temporarily remove both O-rings, properly mesh gears then remove starter to reinstall O-rings, being careful not to rotate gear to keep its position, to finally reinstall starterProperly torque starter screws to 10 Nm (89 lbfin)Connect the RED (+) battery cable to the starter and torque nut to Nm (62 lbfin)Apply dielectric grease on terminal and nutFirst connect RED (+) cable to battery then connect the BLACK (-) cableEnsure to slide protector over nut to hide metallic parts