2004 Bombardier Outlander 330/400 Factory Service Manual, Page 257Get this manual
Section 06 DRIVE TRAIN Subsection 02 (FRONT DRIVE)
Disassembly
Ring Gear CarrierRing Gear Removal To change ring gear carrier no15 or ring gear no16: Unscrew the drain plug no17 and empty differential Unscrew the TORX screws no18, then separate half housings Extract ring gear carrier with ring gear out of half housing Unscrew Allen socket screws no19 then separate ring gear from ring gear carrierTo assembly, reverse the removal procedurePay attention to the following detailsNOTE: If ring gear carrier, pinion gear, ring gear, housing or bearing is (are) changed, recenter the ring gear carrier in the housing before final assemblySee PINION GEAR AND RING GEAR CARRIER RECENTERING belowVerify condition of half housing seal no20Change seal if necessaryCheck all bearings and all oil sealsChange them if necessaryPinion Gear Removal Remove oil seal no21Unscrew the pinion nut no22Use the differential spanner socket (PN 529 035 649)Remove the bearing no23 at the same time as the pinion gear no24NOTE: The pinion gear and bearing can be easily removed using the following suggested tool: pipe 3-12 in diax in (1) screwed rod M10 1.25, in length (1) nut M10 1.25 (3) flat bar (1)To install, reverse the removal procedurePay attention to the following detailsCheck O-ring no25 for damageIf so, change itInstall the shim then the ball bearingNOTE: If ring gear carrier, pinion gear, ring gear, housing or bearing is (are) changed, recenter the ring gear carrier in the housing before final assemblySee belowInstall the nut and new oil seal