2004 Bombardier Outlander 330/400 Factory Service Manual, Page 87Get this manual
Section 03 ENGINE Subsection 04 (REMOVAL AND INSTALLATION)
ENGINE INSTALLATION
Engine Installation
Lift engine and move it into the frame (cylinder head first)On 4x4 models, insert the front output shaft end into the disconnect unitMove the rear side of engine into the frame and install the rear propeller shaftInstall the front engine mounting bracketLower engine into placeInstall front engine mounting boltDo not torque yetInstall rear engine mounting bolt and torque both boltsRemove the engine lifting toolFrom the top side, connect the following: indicator switches VSS engine pressure switch brake switch disconnect unit (4x4 models) CPS magnetoOn left side of vehicle, install the following: upper engine support exhaust pipe nut NOTE: Install new gasket before screwing the exhaust pipe carburetor carburetor fuel line choke cable CVT inlet and outlet hoses radiator outlet hose air box inner fender footrest
On right side of vehicle, install or connect the following: rear propeller shaft bolt air box screw blow-by hose carburetor clamps carburetor vent hose impulse line radiator inlet hose throttle cable temperature switch connector RED starter cable engine ground cables NOTE: Do not forget the star washer link rod NOTE: The transmission lever must be on PARK exhaust support engine coverFinal Assembly Procedure Install console, LH and RH side panels then seatMake sure coolant and oil drain plugs are reinstalled and tightFill cooling systemRefer to COOLING SYSTEMFill engine with the right amount of oilPut oil of appropriate viscosityReconnect battery