2004 Bombardier DS650/DS650 Baja/DS650 Baja X Shop Manual, Page 199Get this manual
Section 08 SUSPENSION Subsection 02 (FRONT SUSPENSION)
Removal
Remove upper or lower A-armRemove the circlip no17Extract the ball joint
Installation
CAUTION: The ball joints have an oblong shape and therefore must be properly installed in their oblong openings in the A-armsUse the appropriate template, supplied at the end of this section to ensure proper orientation of the ball joint relative to the A-armNOTE: Use the same tools for the lower and upper ball jointsAttach template page on light cardboardCut the templatesRightLeft Lower Ball Joints NOTE: Use the same template for the lower RH and LH ball jointsApply layer (0.3 mL) of Loctite 609 on the outside diameter of new ball joint (surface that contacts arm)Wipe any excessInsert the ball joint into the template with the correct orientationFlat grooves of ball joint must be in contact with the flat sides of the templateV02I0PA