2004 Bombardier DS650/DS650 Baja/DS650 Baja X Shop Manual, Page 62Get this manual
Section 03 ENGINE Subsection 02 (TROUBLESHOOTING)
GEARBOX
SYMPTOM CONDITION TestInspection UNUSUAL ENGINE NOISE ANDOR VIBRATIONS NORMAL USE1Check oil level in engineaOil leakage from engineReplace damaged gasket(s) andor oil seal(s), torque screws and refill with oil up to specified level (refer to TECHNICAL DATA)2Check for knocking noiseaTooth of gears are damaged andor wornReplace respective gears3Check bearings in the gearbox for free movementaBearing(s) do(es) not move freelyReplace bearing(s)SYMPTOM CONDITION TestInspection GEAR INDICATION FAILS NORMAL USE1Check contact screws on MAG side for damage andor wearaShifting indicator switch pin is worn andor otherwise damagedReplace shifting indicator switchbContact is corroded andor contact screw for wire harness got looseClean contact surface and retighten contact screw with recommended torquecIsolating washer located on the shift drum is worn andor damagedReplace isolating washerdWire harness has broken cablesReplace wire harness2Check connector condition andor electronical systemaConnector contact is corroded andor otherwise damagedClean connector(s) andor replace wire harness if damagedbElectrical system failed andor otherwise damagedRepair andor replace damaged part(s)