2003 Bombardier Rally 200 Service Manual, Page 246Get this manual
Section 08 SUSPENSION Subsection 02 (FRONT SUSPENSION )
Inspection
Check bushings for wear or other damagesTo check bushing wear, use the following procedure: Lift front of vehicle until front wheels are out of groundNOTE: Move the tire and check if the knuckle moves with the wheel (at the same time)If not, replace the bearing wheel before checking the bushing wearIf so, continue the procedure Place the handlebar straight Using tape, measure the distance between the middle of the tire and the radiator sideNote this measure
V06I0PA
PUSH TOWARD VEHICLE
The difference between both measurements must be lower than mm mm (.315 in .039 in) If the difference is out of specification, replace the both bushings, O-rings and the pivot bushingCheck if O-rings are brittle, hard or otherwise damagedReplace all defectives parts