2003 Bombardier Rally 200 Service Manual, Page 163Get this manual
Section 03 ENGINE Subsection 10 (GEARBOX)
CAUTION: Do not forget thrust washer no18 and gear box cover gasket no12Hand-torqued crankcase screws as per following sequenceRepeat procedure, retightening all screws to 25 Nm (18.5 lbfft)GEARBOX
General
During and after gear box disassembly, inspect the condition of each part closelyIn particular, check for: gear teeth damage worn or scoured bearing surfaces worn or scoured shift fork worn or scoured shift fork shaft rounded engagement dogs and slots bent shift forks bent shift fork shaft worn shift fork engagement pins worn tracks on shift shaft plate worn shift fork engagement groove worn splines on shafts and gears