2003 Bombardier Rally 200 Service Manual, Page 151Get this manual

2003 Bombardier Rally 200 Service Manual, Page 151

Section 03 ENGINE Subsection 09 (CRANKSHAFT)
Connecting RodPiston Pin Clearance Measure piston pinCompare to inside diameter of connecting rodPISTON PIN BORE CLEARANCE SERVICE LIMIT 0.070 mm (.0028 in)

If the connecting rod small end diameter is out of specification, replace crankshaft and piston pinCrankshaft Radial Play MAGPTO Side Measure crankshaft on MAGPTO sideCompare to inside diameter of MAGPTO bushing (see CRANKCASE below)R175motr13A

1Connecting rod AConnecting rod small end diameter

R175motr19A

1Measure here with micrometer

CRANKSHAFT MAGPTO DIAMETER NEW MINIMUM NEW MAXIMUM