2003 Bombardier Rally 200 Service Manual, Page 137Get this manual

Subsection 08
Section 03 ENGINE (CYLINDER AND HEAD)

VALVE GUIDE DIAMETER mm (in) NEW MINIMUM EXHAUST INTAKE 4.002 mm (.1576 in) NEW MAXIMUM EXHAUST INTAKE 4.015 mm (.1581 in)

CYLINDER
Removal
Lock crankshaft at TDC compression position, refer to CRANKSHAFTRemove: chain tensioner (see CHAIN TENSIONER above) breather (see BREATHER above) camshaft timing chain cylinder head (see CYLINDER HEAD above)Pull cylinder no37Discard cylinder gasket no383 1

R175motr104A

1Valve guide AValve guide diameter

NOTE: Ensure to turn reamer right directionUse cutting oil and make brakes to clean reamervalve guide from metal shavingsApply some lapping compound to valve face and work valve on its seat with lapping tool3

• ATV
• Jet Ski
• Outboard Motors
• Personal Watercraft
• Snowmobiles
• Stern Drives