2003 Bombardier Rally 200 Service Manual, Page 68Get this manual
Section 03 ENGINE Subsection 02 (TROUBLESHOOTING)
SYMPTOM CONDITION TestInspection
VIBRATIONS ORIGINATING FROM DRIVEN PULLEYNORMAL USE1Check centrifugal clutch on driven pulleyaCentrifugal clutch out of round after replacementReinstall centrifugal clutch turned by 180
SYMPTOM CONDITION TestInspection
PULLEYS DO NOT DOWN SHIFT PROPERLYNORMAL USE1Refer to VIBRATIONS COMING FROM DRIVEN PULLEY and check items listed2Check drive pulley bushings (cleanliness, wear, etcaBushings stick to fixed half pulley shaftClean or replace3Check driven pulley spring tensionaSpring tension is too weakReplace
SYMPTOM CONDITION TestInspection
BELT GLAZED EXCESSIVELY OR HAVING BAKED APPEARANCENORMAL USE1Check if drive pulley air intake is cloggedaDrive pulley area heats up due to contaminationClean air intake from contamination2Check if pulley halves are cleanaOil on pulley surfacesClean pulley halves and replace belt