2003 Bombardier Outlander 400 Factory Service Manual, Page 245Get this manual
Section 06 DRIVE TRAIN Subsection 02 (FRO DRIVE)
Position the dial indicator against the tab at 90degre angle and gently move the pinion shaft back and forth
Disasse bly
Ring ear CarrierRing ear Re oval To chang ring ar carrier o15 or ring ar no16: Unscre the drain plug no17 and mpty differential Unscre the RX scre no18, then separate half housings Extract ring gear carrier ith ring gear out of half housing Unscre Allen socket scre no19 then separate ring gear from ring gear carrierTo asse mbly, reverse the re moval procedurePay att ntion to th follo ing tailsN TE: If ring gear carrier, pinion gear, ring gear, housing or bearing is (are) changed, recenter the ring gear carrier in the housing before final asse mblySe PINIO AR and RIN AR ARRIER RE NTERIN belo Ve rif ditio alf ho sin al 20Change seal if necessaryCheck all bearings and all oil sealsChange the if necessaryPinion ear Re oval Re move oil seal no21Unscre the pinion nut no22Use the differential spanner socket (PN 529 035 649)Re move the bearing no23 at the sam tim as the pinion gear no24N TE: The pinion gear and bearing can be easily re moved using the follo ing suggested tool: pipe 3-12diax(1) scre ed rod 10 1.25,in length (1) nut 10 1.25 (3) flat bar (1)To install, reverse the re moval procedurePay attention to the follo ing detailsCheck O-ring no25 for damageIf so, change itInstall the shim then the ball bearingN TE: If ring gear carrier, pinion gear, ring gear, housing or bearing is (are) changed, recenter the ring gear carrier in the housing before final asse mblySe belo wInstall the nut and ne oil seal