2003 Bombardier Outlander 400 Factory Service Manual, Page 174Get this manual
Section 03 ENGINE Subsection 11 (GEARBOX)
Example
LETTER MEASUREMENT mm (.0787 in) 37.760 mm (1.487 in) 34.040 mm (1.340 in) 1.72 mm (.068 in) 170 51.800 mm (2.039 in) 39.080 mm (1.539 in) 85.680 mm (3.373 in) 1.500 mm (.059 in) 140
Installation
For installation, reverse the removal procedurePay attention to the following detailsCAUTION: Don't forget thrust washer no18 and no25First install intermediate gear then main shaft and afterward the bevel gear3 2
Shim on MAG side: The measure is mm (.0787 in)Note the measure indicates on bevel gear in the box BExample: 37.760 mm (1.487 in)Measure the distance then indicates its value in the box CExample: 34.040 mm (1.340 in)
R400trans30A
Intermediate gear Main shaft Thrust washer after main gear on bevel gear Thrust washer between distance sleeve and reverse gear
Install the shift drum1 5