2003 Bombardier Outlander 400 Factory Service Manual, Page 169Get this manual
Section 03 ENGINE Subsection 11 (GEARBOX)
R400trans21A
Install: intermediate gear shaft no21, needle bearing no20, intermediate gear no19, thrust washer no18 and distance sleeve no17 shim no29, needle bearing no27, reverse gear no28, thrust washer no26 and gear selection no25 main shaft with high range gear assembly O-ring no31 including distance sleeve on main shaft end PTO side CAUTION: Place O-ring no31 including distance sleeve right awayChamfered bore of distance sleeve has to face the engine
1PTO side
Check all bearings, bearing points, tooth flanks, taper grooves and annular groovesAnnular grooves must have sharp edgesReplace gears only together with the corresponding meshing gearsNOTE: Always replace circlips and use special pliers to install themCheck all shims for wearAlways replace shim by new one with the same thickness, when reassembling the gearbox with existing output shaft no1 and bevel gear shaft no242 3
R400motr215A