2003 Bombardier Outlander 400 Factory Service Manual, Page 167Get this manual
Section 03 ENGINE Subsection 11 (GEARBOX)
gear selection no25, thrust washer no26, reverse gear no28, needle bearing no27 and shim no29 distance sleeve no17, thrust washer no18, intermediate gear no19, needle bearing no20 and intermediate gear shaft no21NOTE: It is not necessary to remove index lever no11Check index lever for visible damage and if it moves freelyReplace if necessary
Inspection
Check both shift forks for visible damage, wear or bent shift fork clawsMeasure the shift fork claw thicknessR400motr208A
SHIFT FORK CLAW THICKNESS NEW MINIMUM NEW MAXIMUM SERVICE LIMIT 4.800 mm (.189 in) 4.900 mm (.193 in) 4.750 mm (.187 in)
1Shift fork engagement pin 2Shift drum