2003 Bombardier Outlander 400 Factory Service Manual, Page 145Get this manual
Section 03 ENGINE Subsection 10 (CRANKSHAFTBALANCER SHAFT)
NOTE: At piston TDC, the printed marks on the camshaft timing gear have to be parallel to cylinder head base as per following illustration2 4
CHAIN TENSIONER PLUNGER PROTRUSION SERVICE LIMIT 18.5 mm to 20 mm (.71 in to .79 in)
If protrusion exceeds service limit, replace timing chain, camshaft timing gear, chain guide and chain tensioner guide at the same timeCheck timing chain on camshaft timing gear for excessive radial playCheck chain condition for wear and rollers condition
R610motr201A R400motr20A
Printed mark on camshaft timing gear Cylinder head base Camshaft timing gear Camshaft locking tool
1Timing chain
If chain is excessively worn or damaged, replace it as set (camshaft timing gear and timing chain)
TIMING CHAIN