2003 Bombardier Outlander 400 Factory Service Manual, Page 64Get this manual
Section 03 ENGINE Subsection 02 (TROUBLESHOOTING)
SYMPTOM CONDITION TestInspection
Considerable use
BELT WORN EXCESSIVELY IN TOP WIDTHNORMAL USE1Check drive belt widthaConsiderable wearReplace belt if narrower than specified (refer to CVT or TECHNICAL DATA)2Check drive belt identification numberaImproper belt angle (wrong type of belt)Replace belt with an appropriate drive belt3Check for localized belt wear caused by belt slippage
New belt
A00D0BY
aLocalized wearReplace beltBELT DISINTEGRATIONNORMAL USE1Check drive belt identification numberaExcessive belt speedUsing unspecified type of beltReplace belt with proper type of belt (refer to TECHNICAL DATA)2Check if pulley halves are cleanaOil on pulley surfacesClean pulley surfaces with fine emery cloth and wipe clean using Pulley Flange Cleaner (PN 413 711 809) and clothbDrivedriven pulley halves are damaged through stones inside CVT areaClean pulley surfaces with fine emery cloth, wipe clean with cloth or replace drivedriven pulley halves and belt