2002 Traxter Autoshift XL/XT Shop Manual, Page 79Get this manual
Section 03 ENGINE Subsection 06 (REWIND STARTER)
REWIND STARTER
Removal
Remove seat, fuel tank cover and engine skid plateRefer to BODYRemove seat pivot bar and unplug VSS connector then clutching and clutch modulator valve connectorRemove rewind starter mounting bolts no15 and pull rewind starterDisassembly
To remove rope no5 from rewind starter mechanism: First remove flat washer no10 and screw no11, locking spring no9, locking spring washer no8, pawl lock no7 and pawl no6 Remove sheave no3 from starter housing no1 Disengage key no4 and pull out rope no5V01C0WA
TYPICAL 1Outer end into guide notch
NOTE: Due to dust accumulation, rewind starter must be periodically cleaned, inspected and relubricatedCAUTION: It is of the utmost importance that the rewind starter spring(s) be lubricated periodically using specific lubricantsOtherwise, rewind starter component life will be shortened andor rewind starter will not operate properly under very cold temperaturesLubricate spring assembly with Molykote PG 54 (PN 420 899 763) and position into starter housing as illustratedCAUTION: This lubricant must NOT be used on rewind starter locking spring as it does not stay on under vibration1