2002 Bombardier Traxter Factory Service Manual, Page 133Get this manual
Section 05 ELECTRICAL Subsection 02 (OVERVIEW)
Wire Selection and Preparation
The size of the wires must be 20 to 16 AWG with wire insulation diameter having minimum dimension of 1.7 mm (0.067 in) and maximum dimension of 2.78 mm (0.106 in)The wire strip length shall be 5.1 mm (1364 in)NOTE: When stripping wires, ensure conductor is not nicked, scrapped or cutWire stripping tool jaws may leave marks on the surface of the wire insulationIf these marks occur at the location of the wire seal, leakage may resultInsulation surface within 25 mm (1 in) from the tip of the contact must be smooth
Contact Crimping
All contacts in AMP plug connectors must be crimped using the crimping tool (PN 295 100 164)CAUTION: If contacts are not crimped using the proper crimping tool, the wire seal may be damagedF00H10A
1Seal plug 2Wire seal
CAUTION: Do not pierce the diaphragm with sharp point for electrical troubleshootingThe resulting pin holes in the insulation will allow moisture to penetrate the system and possibly result in system failure