2002-2003 Bombardier Baja DS650 Service Manual, Page 170Get this manual
Section 08 SUSPENSION Subsection 02 (FRONT SUSPENSION)
Check that it moves smoothly and with uniform resistance with its rod upwardsAny of the following conditions will denote defective shock: skip or hang back when reversing stroke at mid travel Seizing or binding condition except at extreme end of either stroke gurgling noise after completing one full compression and extension strokeReplace shock if any of these conditions are foundOn both ends, check the bushings for excessive wear or other damagesReplace bushings in pair
Remove cotter pin no10 (discard), castellated nut no11 and hardened washer no12 from upper ball joint no13Assembly and Installation
For assembly and installation, reverse the disassembly and removal proceduresPay attention to the following detailsExtend the piston before installing spring, spring seat and snap ringOn Baja models, reinstall the shock protector, make sure not to block venting holes