2002-2003 Bombardier Baja DS650 Service Manual, Page 113Get this manual
Section 03 ENGINE Subsection 11 (TRANSMISSION)
V02E06A
1Magneto end 2Clutch side
Check all bearings, bearing points, tooth flanks, taper grooves and annular groovesAnnular grooves must have sharp edgesReplace gears only together with the corresponding meshing gearsNOTE: Always replace circlips and install using special pliers
Assembly and Installation
For assembly and installation, reverse the disassembly and removal proceduresPay attention to the following detailsInstall clutch shaft and mainshaft together, and coat main bearing points with Loctite anti-seizeSeat shafts fully home by tapping them into place with plastic hammerNOTE: Before installation of the transmission shafts, remove crankshaft to simplify assembly operationInstall the shifting mechanism