2002-2003 Bombardier Baja DS650 Service Manual, Page 112Get this manual
Section 03 ENGINE Subsection 11 (TRANSMISSION)
Install index lever no2 with index spring no3 in housingAttach pawl spring no10 to pawlInsert shift shaft no1 in housing and secure index leverSlide spring no.11 and sleeve no12 onto shift shaftAttach spring to shift shaft pivotInsert shift fork no6 in selector gear of clutch shaftInstall shift fork shaft no5 with the selector fork in the direction of the crankshaftInsert shift fork no7 and no8 in the corresponding selector gears of the mainshaftInstall shift fork shaft no4 with the shift forks outwardsInstall shift drum no9 in the idle settingPress back index lever and shift pawl and install the shift drumMove index lever and shift pawl into meshCheck transmission function: shift up and down through all gears, checking that the detent in all gears disengages smoothly from the shift pawlAssemble engineOnce again, shift up and down through all gears, slowly allowing selector lever to return to its original positionThe clicking noise of the engaging shift pawl must be clearly audibleInstall engine