2011 Arctic Cat 450/550/650/700/1000 ATV Service Manual, Page 41Get this manual

2011 Arctic Cat 450/550/650/700/1000 ATV Service Manual, Page 41

2Lay straightedge across the cylinder head; then using feeler gauge, check the distortion factor between the head and the straightedge3Maximum distortion must not exceed specifications MD1343A

CAUTION
Incorrect installation of the piston rings will result in engine damage
CYLINDERCYLINDER HEAD ASSEMBLY
NOTE: If the cylindercylinder head assembly cannot be trued, they must be replaced

CleaningInspecting Cylinder 1Wash the cylinder in parts-cleaning solvent2Inspect the cylinder for pitting, scoring, scuffing, warpage, and corrosionIf marks are found, repair the surface using cylinder hone (see Honing Cylinder in this sub-section)3Place the cylinder on the surface plate covered with #400 grit wet-or-dry sandpaperUsing light pressure, move the cylinder in figure eight motionInspect the sealing surface for any indication of high spotsA high spot can be noted by bright metallic finishCorrect any high spots before assembly by continuing to move the cylinder in figure eight motion until uniform bright metallic finish is attained