2009 Arctic Cat 400/500/550/700/550/700/1000 ATV Service Manual, Page 122Get this manual

2009 Arctic Cat 400/500/550/700/550/700/1000 ATV Service Manual, Page 122

2Acceptable width range must be within specificationsMeasuring Crankshaft (Runout) 1Place the crankshaft on set of blocks2Mount dial indicator and base on the surface platePosition the indicator contact at point of the crankshaft COUNTERSHAFT

! CAUTION
When disassembling the countershaft, care must be taken to note the direction each major component (dog, gear) facesIf major component is installed facing the wrong direction, transmission damage may occur andor the transmission will malfunctionIn either case, complete disassembly and assembly will be required
Disassembling From the right side: 1Remove the right drive gear washer; then remove drive gear #22Remove the reverse driven gear dog; then remove the snap ring3Remove the reverse driven gear spacer; then remove the snap ringATV-1074

3Zero the indicator and rotate the crankshaft slowly
4In order, remove washer, reverse driven gear, bearing, and bushing5In order, remove washer, lock washer, lock washer, and low driven gear6In order, remove bearing, bushing, and driven gear washerFrom the left side: 1Remove the left drive gear washer; then remove the high driven gear and bearing2In order, remove bushing, driven gear washer, and sliding dogAssembling From the left side: 1Install the sliding dog, driven gear washer, and bushing2Install bearing and high driven gear; then install the left drive gear washerFrom the right side: 1Install driven gear washer, bushing, bearing and low driven gear2Install lock washer, lock washer, washer and bushing