2008 Arctic Cat 700 Diesel ATV Service Manual, Page 86Get this manual
Using the preceding chart, the middle gasket could be used; therefore, the cylinder deck could be planed sufficiently to be salvagedExample 2: Pp0.82 mm (0.032 in Vd0.30 mm (0.012 in 0.820.301.12 mm (0.044 in Ppf1.12 mm (0.044 in Using the preceding chart, it can be determined that no gasket would be available to allow sufficient piston-to-cylinder head clearance; therefore the engine block must be replacedDIf engine block is not serviceable, it must be replaced with new block6Thoroughly clean the engine block using non-caustic engine cleaning solution; then rinse with hot water and dry with compressed air 8Using suitable ridge reamer tool, clean the top of the cylinder bore; then using ball hone, hone the cylinders to produce 45-55 cross-hatchNOTE: To produce the proper 45-55 cross-hatch pattern, use low-RPM drill (600 RPM) at the rate of 25 strokes per minuteUse honing oil or lightweight petroleum-based oilThoroughly clean the cylinder after honing using soap and hot waterDry with compressed air; then immediately apply engine oil to the cylinder boreIf the bore is severely scored or out of round, the cylinders must be bored