2004 Arctic Cat ATVs factory service and repair manual, Page 46Get this manual
Piston SkirtICylinder Clearance Cylinder Bore
0.060-0.073 mm (0,0024-0,0029 in 82.000-82.015 mm (3.2283-3.2289 in
Specifications
- Manual Transmission)
Piston Diameter 15 mm (0.6 in from 81.930-81.945 mm Skirt End (3.2256-3.2262 in Piston Rin Free(max) Bore Stroke(1st ring) 8.9 mm(0.3504 in (2nd ring) 8.3 mm (0.3268 in 82 71.2 mm (3.29 2.80 in(max) 0.05 mm (0.002 in 0.33-0.61 mm (0.013-0.024 in (1st) 0.180 mm (0.0071 in (2nd) 0.150 mm (0.0059 in (1st) 1.01-1.03 mm (0.0398-0.0406 in (2nd) 1.01-1.03 mm (0.0398-0.0406 in (oil) 2.01-2.03 mm (0.0791-0.0799 in (1st) 0.97-0.99 mm (0,0381-0,0389 in,) (2nd) 0.97-0.99 mm (0.0381-0.0389 in (max) 120.03 mm (0.789 in (mm) 19.98 mm (0.787 in Valve GuideIStem Clearance Valve Face Diameter
(cold engine)
(0.002-0.004 in (0.009-0.011 in (intake) 0.010-0.037 mm (0.0004-0.0015 in (exhaust) 0.030-0.057 mm (0.0012-0.0022 in
Cylinder Trueness Piston Ring End Gap-Installed Piston Ring to Groove Clearance (max)
Valve GuideNalve (max) 0.35 mm (0.014 in Stem Deflection (wobble method) Valve Guide Inside Diameter Valve Stem Outside Diameter 5.000-5.012 mm (0.1969-0.1973 in